Imec’s Sustainable Semiconductor Technologies and Systems (SSTS) program sets out to assess, improve and disrupt fab processes to reduce their environmental impact.
Digital solutions can be used to address environmental and climate issues. Therefore, semiconductor technology is a vital ingredient for a more sustainable future. But what about our industry’s own environmental impact? Imec has estimated that IC manufacturing could account for 3% of total greenhouse gas emissions by 2040. That’s partly due to the growth of the industry. But it’s also linked to the fact that the process behind every new technology node becomes more complex and more energy-intensive.
And let’s not forget that the semiconductor industry’s ecological repercussions go beyond its contribution to climate change. They also include high water consumption, depletion of abiotic resources and generation of e-waste.
For the semiconductor industry, limiting its environmental impact is more than a question of corporate responsibility. It’s also a matter of compliance with national and international guidelines, and – in the case of scarce materials – of business continuity.
No company can tackle this issue alone. It requires a collaborative effort by the complete ecosystem. The first priority is to close a glaring knowledge and data gap. Because quantification of the precise environmental impact of IC manufacturing of more advanced technologies, as well as its constituting elements, is severely lacking.
A correct assessment of this impact requires all industry players to agree on the methodological standards. And to openly share emissions in a standardized way. The next step is to use this data to devise improvements – both upstream of the fab and in the fab itself.
Imec is a central hub in the semiconductor ecosystem, with ties to practically all the industry players and experience in its own cleanrooms. This comes with access to a wealth of data. Through an established framework for design-technology co-optimization (DCTO), we can use this data and our research roadmap for the next-generation semiconductor nodes to take sustainability into account when making choices for future technologies.
To address the sustainability of the semiconductor industry, imec’s SSTS program takes a three-pronged approach:
Using data from its own 300mm fab complemented with information coming from its ecosystem of material & equipment suppliers, imec is working on the consolidation of databases for process equipment, recipes, infrastructure, and libraries of process flows. Imec.netzero is a software platform that combines these datasets to reach a quantified, bottom-up understanding of the environmental impact of the manufacturing of semiconductor logic and memory technologies.
It makes precise estimations – for present and future CMOS technologies – of environmental impacts, such as:
This virtual fab is constantly validated and enriched by benchmarking it against comparable manufacturing data from foundries and IDMs. This provides a strong base for targeted and efficient actions. Imec.netzero will gradually be extended to include other parameters, technologies and system levels.
Once imec.netzero has identified most of the high-impact problems, nothing’s in the way of tackling them with adjustments to current and future process flows. These can be evaluated with small-scale projects in imec’s fabs.
This step in particular requires ample input from material and equipment suppliers, as well as IDMs and foundries. To come up with ideas, and to evaluate them according to their relevance and feasibility for the industry.
Adjustments to current processes will not be sufficient to achieve the improvements that are needed to keep semiconductor manufacturing on a sustainable path for the long term. That’s why we’ll also be looking into revolutionary new technologies that result in
Imec’s SSTS program is looking for partners across the semiconductor value chain to share their expertise, from foundries, fabless and system companies, to IDMs and tool/material suppliers. Current program partners include Apple, Microsoft, ASM, ASML, KURITA, SCREEN, Tokyo Electron, GlobalFoundries, TSMC, Samsung Electronics, Rapidus, Google, Meta, Applied Materials, and Edwards.
Membership provides you with access to SSTS results, and gives you a chance to help shape our roadmap. You will be at the forefront of one of the most important innovation domains in our industry, while minimizing your risks and expenses.